Stage 01 / 08Process 01
Design
Adobe, Esko
In-house design on Adobe Illustrator, Photoshop, CorelDRAW, and related pre-press tools.
O
Every cylinder moves through one connected in-house workflow — design through protected delivery — under a single quality system on the Ahmedabad floor.
At a glance
Plant · Process · Finish
Each stage reveals its equipment, controls, and role in the finished cylinder.
Stage 01 / 08Process 01
Adobe, Esko
In-house design on Adobe Illustrator, Photoshop, CorelDRAW, and related pre-press tools.
Stage 02 / 08Process 02
PC + Mac stations
Mac and PC workstations with ArtPro and GMG workflows for fast approvals and print-ready execution.
Stage 03 / 08Process 03
Nickel bath
Nickel and copper plating with high-purity chemistry for optimum hardness (190–210 Hv) and structure.
Stage 04 / 08Process 04
Daetwyler CFM 1610
High-precision cutting and polishing on Daetwyler CFM for circumference, roughness, and parallelism.
Stage 05 / 08Process 05
Hell K5-XL & K5
Hell K5-XL, K5, and K5 Smart with Xtreme head — fine screens, micro lettering, and security features.
Stage 06 / 08Process 06
950–1050 HV
Hard chrome that protects engraved copper against ink, chemicals, and doctor-blade wear.
Stage 07 / 08Process 07
Pre-dispatch check
Proof on actual substrate with exact colour scheme — ink dilution and lab values when required.
Stage 08 / 08Process 08
Scratch-proof crates
Proper packing to avoid scratches and dents in handling and transport.
German engraving and Swiss precision finishing form the core of the production floor.
Hell Gravure Systems, Germany
Conventional and Xtreme electro-mechanical engraving for fine screens, micro-lettering, barcodes, labels, and security features.
Daetwyler, Switzerland
High-precision cutting and polishing engineered to maintain circumference, surface roughness, and cylinder parallelity.
Hardness, surface finish, engraving depth, and proofing are controlled around press performance — not brochure claims.
Balanced electrolyte chemistry and controlled grain structure.
Wear resistance against inks, chemicals, and doctor blades.
Xtreme engraving capability stated in the company brochure.
Colour, H/T images, ink dilution, and lab-value verification.
Start with your specification
Send face length, circumference, substrate, and artwork — we review for fit before production starts.